DCI

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Integrated Process Solutions

One partner for every part of your process

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Industries

Deep process expertise across industries

DCI serves highly regulated, technically demanding production environments where quality, consistency, cleanability, and reliability matter at every stage.

Services & Capabilities · Engineering & Design

Engineered for excellence

From a single vessel to a fully integrated process line, DCI’s engineering team translates process requirements into equipment, piping, and system designs ready for fabrication. Projects can start from a customer-supplied concept or be developed from scratch in coordination with our fabrication and automation teams.

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Industries · Biopharma

From cell line to commercial scale

Biologic drug production runs on living cells, not chemical synthesis, and the equipment has to match that reality. DCI designs and builds GMP fermenters and bioreactors from bench-scale research units to full production volume, purpose-built for the demands of biopharmaceutical manufacturing.

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Applications · Storage & Handling

Protecting the product before, between, and after processing.

Storage and handling systems do more than hold material. DCI engineers vessels, transfer systems, and supporting equipment around the conditions a product needs to maintain as it moves through production.

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Ready to talk through your process?

Whether you need a single vessel, an integrated production system or support for existing equipment, our team can help you identify the right next step.

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Process Overview

A process built around a living culture

Biopharmaceutical manufacturing depends on tightly controlled environments from media preparation through cultivation and downstream transfer. DCI brings vessel design, bioprocess engineering, automation, and precision fabrication together to build systems around your specific biological process.

  1. Seed Culture & Cell Line Prep

    Establishing and expanding the starting cell culture under controlled conditions.

  2. Upstream Cell Culture

    Growing cells in bioreactors sized from bench-scale research through full GMP production volume.

  3. Harvest & Clarification

    Separating cells and cellular debris from the product-containing culture fluid.

  4. Downstream Purification

    Isolating and concentrating the target protein or antibody through filtration and chromatography.

  5. Formulation & Fill

    Preparing the purified product for its final dosage form.

  6. Cleaning & Sterilization

    CIP/SIP cycles for stainless systems, or single-use disposal for disposable bioreactor components.

Liquid-Liquid Blending

Bring compatible or immiscible liquids together under the level of circulation and shear required to achieve the desired uniformity.

Liquid-Liquid Blending

Bring compatible or immiscible liquids together under the level of circulation and shear required to achieve the desired uniformity.

Liquid-Liquid Blending

Bring compatible or immiscible liquids together under the level of circulation and shear required to achieve the desired uniformity.

Liquid-Liquid Blending

Bring compatible or immiscible liquids together under the level of circulation and shear required to achieve the desired uniformity.

Engineering & Design

With fewer gaps between disciplines, customers gain clearer communication and stronger ownership throughout the project.

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Engineering & Design

With fewer gaps between disciplines, customers gain clearer communication and stronger ownership throughout the project.

Engineering & Design

With fewer gaps between disciplines, customers gain clearer communication and stronger ownership throughout the project.

Engineering & Design

With fewer gaps between disciplines, customers gain clearer communication and stronger ownership throughout the project.

Engineering & Design

With fewer gaps between disciplines, customers gain clearer communication and stronger ownership throughout the project.

Engineering & Design

With fewer gaps between disciplines, customers gain clearer communication and stronger ownership throughout the project.

Engineering & Design

With fewer gaps between disciplines, customers gain clearer communication and stronger ownership throughout the project.

Engineering & Design

With fewer gaps between disciplines, customers gain clearer communication and stronger ownership throughout the project.

How We Work

Multiple pathways, same expertise

Whether standing up a new process or addressing an aging system that needs to catch up to current requirements, the engineering approach looks different depending on where you’re starting from.

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New Process Design

Our engineering team works through conceptual design and 3D modeling before anything moves to fabrication, so vessel geometry, piping, and controls are worked out together.

Upgrades & Retrofits

Bring existing equipment up to current process, capacity, or regulatory requirements, without necessarily starting from a blank sheet.

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Automating an Existing Process

Modernize a manual or partially automated process with controls built around how the system already operates.

Quality & Compliance